Enterprise Europe Network

Bulgarian producer of steel and cast iron castings is looking for partners under manufacturing agreement and subcontracting

Country of origin:
Country: 
BULGARIA
Opportunity:
External Id: 
BOBG20200427002
Published
14/05/2020
Last update
19/05/2020
Expiration date
20/05/2021

Keywords

Partner keyword: 
Machining (turning, drilling, moulding, planing, cutting)
Ceramics
Other industrial equipment and machinery
Other manufacturing (not elsewhere classified)
EXPRESS YOUR INTEREST

Summary

Summary: 
The Bulgarian company has long-term experience in the production of castings from steel and cast iron. They are looking for partners from the machine building, heavy engineering industry, shipbuilding, aircraft building, ceramic industry. The envisaged cooperation types are manufacturing agreement and subcontracting.

Description

Description: 

The Bulgarian company was created in 1965. The majority of its production is for external market. Their customers are mainly from Finland, Germany, England, and France.
The current number of the company's personnel is 195. The total area of the company is 105 000 sq. m. The company is able to cast parts from 10.00 kg up to 8000 kg single weight. There is a mechanical workshop where the rough and final machining is executed by universal and CNC. Quality control is guaranteed by means of Destructive and Non-destructive tests, spectral analysis, chemical analysis, metallographic analysis.
The engineering department of the Bulgarian company works with AUTOCAD MECHANICAL, NX and Magma Soft. The plant has its own patterns making shop. The patterns are made of wood, epoxide resine or metal. Depending on the size of the castings, the moulding process is completed in one of the following departments: machine moulding area, mechanized area for middle dimensions castings, and hand moulding area. The foundry has the following melting capacities:
- 2x8000 kg electric furnaces;
- 2x1600 kg induction furnaces;
- 2x2000 kg induction furnaces.
The casting process is controlled by contact measurement of the temperature – by using submerged thermo couples. The castings’ cleaning is done in shot blasting machines. The rough cleaning is made by hand, with pneumatic guns, and the fine cleaning – in shot blasting drums and chambers with 2 mm grain size.
The heat treatment possibilities in the company are determined by the available equipment in the foundry. The treatment is done in heat-treating furnaces:
- 2 pcs Gas furnace having a 4900x2200x1700mm working chamber;
- 3 pcs Electric furnace having a 1000x900x1900 mm working chamber;
- an electric furnace having a 3000x2000x2000mm working chamber;
- an oil quenching bath having a 2000x3000x1000 mm size, water quenching.
The highest level of the heating temperature is 1100 degree Celsius. The large portfolio of steel and cast iron grades, as well as the wide range of products’ dimensions and single weights, helps the company being flexible and able to satisfy their clients’ specific requirements.
Having in mind its production capacity, the Bulgarian company is looking for international partnership under subcontracting and manufacturing agreement. Future partners are expected to place their orders and specify product type and quantity in advance.

Advantages & innovations

Cooperation plus value: 
The main advantage of the company is that they use a big variety of steel and cast iron – carbonic constructive steel, low-alloyed constructive steel, high–alloyed steel, high–temperature steel, thermostable steel, grey cast iron, ductile cast iron, wear resistant cast iron, heat resistant cast iron. They have the possibility to produce castings single weight between 10 kg to 8000 kg and they take small and middle size orders, as well as production of single pieces. The company guarantees the quality of its production by means of: spectral analysis, chemical analysis, metallographic analysis, mechanical tests, laboratory control of the moulding sand and cores making sand including also control of all input materials. Other tests that the company performs are non-destructive tests: UT ultra-sonic test, MT magnetic-field test, PT penetration test.

Stage of development

Cooperation stage dev stage: 
Already on the market

Partner sought

Cooperation area: 
The company is looking for partners under manufacturing agreement and subcontracting. Potential partners should be from the following sectors: machine building, heavy engineering industry, shipbuilding, aircraft building, and ceramic industry. The Bulgarian company has the possibility to produce castings single weight between 10 kg to 8000 kg. Expected partners can place small and middle size orders, as well as single piece orders.

Type and size

Cooperation task: 
251-500,SME 51-250,>500

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