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Spanish company seeks innovative dust agglomeration technology for emission-free industrial processes for underground mining applications (copper flotation-compatible mineral recovery for major Chilean client’s project).

Summary

Profile Type
  • Technology request
POD Reference
TRES20250530007
Term of Validity
30 May 2025 - 30 May 2026
Company's Country
  • Spain
Type of partnership
  • Commercial agreement with technical assistance
Targeted Countries
  • All countries
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General information

Short Summary
An industrial company seeks innovative technologies to agglomerate fine mineral dust (<75 µm) into stable pellets (>10mm) without water, adhesives, or thermal processes.
The solution must ensure pellet stability for transport while remaining compatible with subsequent flotation processes.
Partners with expertise in material science or particle bonding are sought for R&D collaboration.
Full Description
A company in the mining sector requires a novel agglomeration method to transform fine copper-bearing dust particles (density: 2.68 t/m³) into durable pellets for safe transportation and reprocessing. Current water-based methods cause operational issues, while alternative approaches prove economically unviable. The solution must not compromise the copper flotation process.


KEY REQUIREMENTS:

Process constraints:
• Moisture content ≤7% in final pellets.
• Pellet diameter ≥10mm with UCS strength ≥100 Pa.
• Non-elastic behavior to prevent re-emission during handling.

Implementation needs:
• Compact system (max. 3m width/height) for underground installation.
• Prototype capacity: 50–100 kg/h, scalable to 2t/h.
• Compatibility with existing conveyor systems.

Target outcomes:
• Eliminate dust emissions during transport.
• Enable reintegration of mineral-rich dust into production.
• Reduce operational costs vs. traditional methods.

Technical challenges:
• Achieving cohesion in ultra-fine particles without binders.
• Ensuring mechanical stability under variable humidity/temperature.
• Minimizing energy consumption in confined environments.

Seeking:
• Technologies in mechanical compression, electrostatic bonding, or bio-based agglomeration.
• Partners for pilot testing (industrial site available).
Advantages and Innovations
• Zero-emission process: Aligns with sustainability goals and circular economy principles.
• Resource recovery: Converts waste dust into reusable material, improving mineral yield.
• Cost efficiency: Reduces disposal expenses and potential revenue from recycled pellets.
• Regulatory compliance: Meets stringent environmental standards for mining operations.
• Modular design: Enables deployment in space-constrained underground facilities.
Technical Specification or Expertise Sought
Proven experience in dust agglomeration or particle technology, abbility to scale lab-proven methods to industrial throughput, and knowledge of mineral dust properties (hygroscopicity, reactivity).
Stage of Development
  • Already on the market
Sustainable Development Goals
  • Goal 17: Partnerships to achieve the Goal
  • Goal 8: Decent Work and Economic Growth
  • Goal 9: Industry, Innovation and Infrastructure
  • Goal 13: Climate Action
  • Goal 12: Responsible Consumption and Production
IPR status
  • Secret know-how

Partner Sought

Expected Role of a Partner
Experts in non-thermal agglomeration or industrial mineral processing who can provide the desired technology.
Type and Size of Partner
  • R&D Institution
  • SME 11-49
  • Big company
  • SME 50 - 249
  • University
  • SME <=10
  • Other
Type of partnership
  • Commercial agreement with technical assistance

Dissemination

Technology keywords
  • 02007020 - Biobased materials
  • 010002001 - Air Pollution/Treatment
  • 04002003 - Compression and liquefaction of gases
  • 03008 - Mining Technologies
  • 10001004 - Hazardous Materials
Market keywords
  • 09006 - Mining (non-energy related)
  • 06005001 - Coal mining
  • 08003003 - Mining machinery
  • 08004001 - Air filters and air purification and monitoring equipment
Targeted countries
  • Afghanistan
  • Aland Islands
  • Albania
  • Algeria
  • American Samoa
  • Andorra
  • Angola
  • Anguilla
  • Antarctica
  • Antigua and Barbuda
  • Argentina
  • Armenia
  • Aruba
  • Australia
  • Austria
  • Azerbaijan
  • Bahamas
  • Bahrain
  • Bangladesh
  • Barbados
  • Belarus
  • Belgium
  • Belize
  • Benin
  • Bermuda
  • Bhutan
  • Bolivia
  • Bonaire, Saint Eustatius and Saba
  • Bosnia and Herzegovina
  • Botswana
  • Bouvet Island
  • Brazil
  • British Indian Ocean Territory
  • British Virgin Islands
  • Brunei
  • Bulgaria
  • Burkina Faso
  • Burundi
  • Cabo Verde
  • Cambodia
  • Cameroon
  • Canada
  • Cayman Islands
  • Central African Republic
  • Chad
  • Chile
  • China
  • Christmas Island
  • Cocos Islands
  • Colombia
  • Comoros
  • Cook Islands
  • Costa Rica
  • Croatia
  • Cuba
  • Curacao
  • Cyprus
  • Czechia
  • Democratic Republic of the Congo
  • Denmark
  • Djibouti
  • Dominica
  • Dominican Republic
  • Ecuador
  • Egypt
  • El Salvador
  • Equatorial Guinea
  • Eritrea
  • Estonia
  • Eswatini
  • Ethiopia
  • Falkland Islands
  • Faroe Islands
  • Fiji
  • Finland
  • France
  • French Guiana
  • French Polynesia
  • French Southern Territories
  • Gabon
  • Gambia
  • Georgia
  • Germany
  • Ghana
  • Gibraltar
  • Greece
  • Greenland
  • Grenada
  • Guadeloupe
  • Guam
  • Guatemala
  • Guernsey
  • Guinea
  • Guinea-Bissau
  • Guyana
  • Haiti
  • Heard Island and McDonald Islands
  • Honduras
  • Hong Kong
  • Hungary
  • Iceland
  • India
  • Indonesia
  • Iran
  • Iraq
  • Ireland
  • Isle of Man
  • Israel
  • Italy
  • Ivory Coast
  • Jamaica
  • Japan
  • Jersey
  • Jordan
  • Kazakhstan
  • Kenya
  • Kiribati
  • Kosovo
  • Kuwait
  • Kyrgyzstan
  • Laos
  • Latvia
  • Lebanon
  • Lesotho
  • Liberia
  • Libya
  • Liechtenstein
  • Lithuania
  • Luxembourg
  • Macao
  • Madagascar
  • Malawi
  • Malaysia
  • Maldives
  • Mali
  • Malta
  • Marshall Islands
  • Martinique
  • Mauritania
  • Mauritius
  • Mayotte
  • Mexico
  • Micronesia
  • Moldova
  • Monaco
  • Mongolia
  • Montenegro
  • Montserrat
  • Morocco
  • Mozambique
  • Myanmar
  • Namibia
  • Nauru
  • Nepal
  • Netherlands
  • Netherlands Antilles
  • New Caledonia
  • New Zealand
  • Nicaragua
  • Niger
  • Nigeria
  • Niue
  • Norfolk Island
  • North Korea
  • North Macedonia
  • Northern Mariana Islands
  • Norway
  • Oman
  • Pakistan
  • Palau
  • Palestinian Territory
  • Panama
  • Papua New Guinea
  • Paraguay
  • Peru
  • Philippines
  • Pitcairn
  • Poland
  • Portugal
  • Puerto Rico
  • Qatar
  • Republic of the Congo
  • Reunion
  • Romania
  • Russia
  • Rwanda
  • Saint Barthelemy
  • Saint Helena
  • Saint Kitts and Nevis
  • Saint Lucia
  • Saint Martin
  • Saint Pierre and Miquelon
  • Saint Vincent and the Grenadines
  • Samoa
  • San Marino
  • Sao Tome and Principe
  • Saudi Arabia
  • Senegal
  • Serbia
  • Seychelles
  • Sierra Leone
  • Singapore
  • Sint Maarten
  • Slovakia
  • Slovenia
  • Solomon Islands
  • Somalia
  • South Africa
  • South Georgia and the South Sandwich Islands
  • South Korea
  • South Sudan
  • Spain
  • Sri Lanka
  • Sudan
  • Suriname
  • Svalbard and Jan Mayen
  • Sweden
  • Switzerland
  • Syria
  • Taiwan
  • Tajikistan
  • Tanzania
  • Thailand
  • Timor Leste
  • Togo
  • Tokelau
  • Tonga
  • Trinidad and Tobago
  • Tunisia
  • Turkey
  • Turkmenistan
  • Turks and Caicos Islands
  • Tuvalu
  • U.S. Virgin Islands
  • Uganda
  • Ukraine
  • United Arab Emirates
  • United Kingdom
  • United States
  • United States Minor Outlying Islands
  • Uruguay
  • Uzbekistan
  • Vanuatu
  • Vatican
  • Venezuela
  • Vietnam
  • Wallis and Futuna
  • Western Sahara
  • Yemen
  • Zambia
  • Zimbabwe