Summary
- Profile Type
- Technology offer
- POD Reference
- TOTR20241112002
- Term of Validity
- 12 November 2024 - 12 November 2025
- Company's Country
- Turkey
- Type of partnership
- Commercial agreement with technical assistance
- Targeted Countries
- All countries
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General information
- Short Summary
- The Turkish fastener company's R&D center, active since 2011, specializes in cold forging, material science, heat and surface treatments. Skilled in 3D CAD modeling and FEA simulations, they offer extensive testing capabilities in their lab. The company seeks partnerships for EU-funded projects, bringing expertise in advanced manufacturing and industrial materials to collaborative research efforts.
- Full Description
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"The Turkish fastener manufacturing company, with expertise established over several decades, has become a key player in producing high-quality fasteners through advanced cold forging, precision tool manufacturing, and specialized coating processes. Their capabilities encompass the entire production chain—from raw material selection and forging to tool design and final product coating. This integrated approach enables them to deliver durable, high-performance fasteners tailored to meet stringent industry standards, particularly for demanding sectors like automotive.
The company's R&D center has been active since 2011 and is equipped with cutting-edge technology and facilities. Their team possesses a deep understanding of material science, heat treatment, and surface treatment, enabling them to develop innovative solutions that enhance the durability, strength, and corrosion resistance of their products. Leveraging advanced 3D CAD modeling and Finite Element Analysis (FEA) simulations, the R&D team can precisely model and predict product behavior under various conditions, significantly reducing development time and ensuring robust design. Another key strength is the company's design capability, particularly in the automotive sector, where they focus on developing lightweight products aimed at contributing to weight reduction goals. Additionally, the company holds patents for products developed through its weight reduction efforts.
Their testing capabilities include:
1.Material and Surface Analysis:
o Mounting, Cutting, and Polishing Machines: Device for preparing samples by mounting them in bakelite, cutting, and polishing to ensure precision and consistency in material analysis.
o Spectrometer: Device for analyzing the composition of materials, enabling precise control over material properties by identifying elements and compounds present.
o Scanning Electron Microscopy (SEM): High-resolution imaging technique used for detailed analysis of surface morphology, microstructural features, and elemental composition.
o X-ray Diffraction (XRD): Non-destructive method for identifying crystalline phases, analyzing crystal structures, and verifying material treatments.
2. Microscopic Analysis:
o Optical Microscopes: Device for detailed examination of material surfaces and structures at high magnifications.
o Stereo-Zoom Microscopes: Device for taking 3D views for analyzing samples at various zoom levels, beneficial for inspecting surface features.
3. Surface and Dimensional Measurement:
o Pertometer and Surface Roughness Measuring Equipment: Device for measuring surface roughness, ensuring components meet required texture and smoothness standards.
o Coordinate Measuring Machine (CMM): Device for precise 3D measurements of physical objects, crucial in ensuring accuracy in manufacturing tolerances.
o Profile Projection and Video Projection: Device for accurate 2D measurements and profile analysis, aiding in the inspection of small and complex parts.
4. Mechanical and Performance Testing:
o Mechanical Test Equipment: Device for testing the mechanical properties of materials, including tensile, compression, and bending tests.
o Hardness Measuring Testers: Device for measuring the hardness of materials, an essential property in determining material strength and durability.
o Atlas Copco ST Wrench and Electric Nutrunner: Device for tightening, residual and prevailing torque measurements, ensuring fasteners and joints meet specified requirements.
o Zwick/Roell High-Frequency Pulsator (Fatigue Tester): Device for fatigue testing to determine how materials hold up under repeated stress cycles, essential in applications where materials undergo dynamic loads.
o Vibrationmaster J160 Fastener Junker Test Bench: Device for examining the self-loosening behavior of fasteners under transverse loading conditions, ensuring fastener reliability under vibration and other dynamic forces.
o BLM µ Tester: Device for measuring clamp load and calculating - Advantages and Innovations
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With its R&D team of expert researchers with strong academic backgrounds and robust partnerships, the company develops high-value-added solutions tailored to customer demands while conducting pioneering work nationally and internationally. The team also maintains a strong academic presence, publishing their research findings in well-regarded national and international scientific journals, and contributing to the broader scientific community. Driven by increasing motivation and determination in every project, they view contributing to technological advancements as a core responsibility, aiming to grow stronger alongside the industry.
The company’s primary strengths and benefits include:
-One of the biggest fastener manufacturers in Europe
-Technologically top-notch R&D center
-Highly motivated technical R&D team with EU Funded project experience
-Design software: Catia, NX, AutoCAD
-FEA Software: Simufact Forming
-Strong collaborations with universities for advanced testing and research
-Wide network of customers in the Automotive Industry
Some of the company’s previous work:
-Process Innovation
-Patented products
-Fastener weight reduction studies
-Coatings
-Stainless steel fastener production
-Micro-alloy steels, aluminum bolts and nuts
-Analytical & numerical modelling
-Fatigue Life assessment
-Machine learning, software development
-Surface Engineering
-Industry 4.0 & QR Code applications
-High-strength steels for fasteners - Stage of Development
- Concept stage
- Sustainable Development Goals
- Goal 9: Industry, Innovation and Infrastructure
- IPR status
- No IPR applied
Partner Sought
- Expected Role of a Partner
- The company is seeking collaboration opportunities with partners interested in product design and development or launching new R&D projects. Ideal partners span a diverse array of industries, including: • Universities • R&D centers • Technology centers • Engineering companies • Original Equipment Manufacturers (OEMs) • Tier 1 suppliers • Aerospace product manufacturers • Automotive manufacturers • Automotive product manufacturers • Electric vehicle manufacturers • Industrial equipment manufacturers
- Type and Size of Partner
- University
- Big company
- SME 50 - 249
- R&D Institution
- SME <=10
- SME 11-49
- Type of partnership
- Commercial agreement with technical assistance
Dissemination
- Technology keywords
- 02009018 - Measurement devices
- Market keywords
- 08005 - Other Industrial Products (not elsewhere classified)
- Targeted countries
- All countries