Summary
- Profile Type
- Research & Development Request
- POD Reference
- RDRTR20240819006
- Term of Validity
- 19 August 2024 - 19 August 2025
- Company's Country
- Turkey
- Type of partnership
- Research and development cooperation agreement
- Targeted Countries
- All countries
Contact the EEN partner nearest to you for more information.
Find my local partner
General information
- Short Summary
- The project addresses the limitations of current additive manufacturing (AM) technologies, particularly Selective Laser Melting (SLM), in terms of repairability and cost-effectiveness for large-scale parts. SLM is effective for complex and intricate components but is slow and expensive, particularly for larger parts requiring repair solutions that minimize downtime and costs.
- Full Description
-
The company is at the forefront of innovation in the additive manufacturing industry, specializing in advanced metal printing technologies. Its expertise lies in Wire Arc Additive Manufacturing (WAAM), which we use to create large-scale metal parts for critical industries such as aerospace, oil and gas, automotive, and manufacturing. With a proven track record of success and numerous industry recognitions, it is committed to pushing the boundaries of what is possible in additive manufacturing.
The company is embarking on an ambitious project that aims to revolutionize the additive manufacturing landscape by combining the strengths of Selective Laser Melting (SLM) and WAAM. This hybrid approach will leverage the precision and detail capabilities of SLM for complex parts while utilizing the speed and cost-efficiency of WAAM for larger components and repairs. By integrating these two cutting-edge technologies, they aim to create a versatile manufacturing solution that addresses the limitations of each method individually. They are actively seeking SME partners specializing in SLM to collaborate on this groundbreaking project, enhancing repair capabilities, optimizing process parameters, and validating the hybrid process through practical demonstrations and case studies.
Additionally, they are looking for an end user who require large, intricate, and complex parts across a variety of industries, including aerospace, oil and gas, automotive, and energy. These end users will benefit from the hybrid SLM + WAAM approach, which offers precision for detailed sections and efficiency for larger components. Companies currently using SLM technology and seeking to upgrade their systems can also significantly benefit from our project and be an end user to the project. Their end user partners will play a crucial role in providing real-world applications and feedback, ensuring the hybrid manufacturing solution meets industry demands and sets new standards in additive manufacturing." - Advantages and Innovations
-
"1. Precision and Detail: Leverages SLM technology for creating highly intricate and detailed parts.
2. Cost Efficiency: Utilizes WAAM for larger components, significantly reducing production costs compared to SLM alone.
3. Time Efficiency: Combines SLM and WAAM to drastically decrease overall production time for complex parts.
4. Enhanced Repair Capabilities: Enables effective repair solutions for parts initially manufactured using SLM, reducing downtime and maintenance costs.
5. Material Versatility: Supports a broader range of materials, including specialized alloys like titanium and nickel.
6. Sustainability: Minimizes material waste and energy consumption, contributing to more sustainable manufacturing practices.
7. Hybrid Manufacturing Process: Develops a novel process that seamlessly integrates SLM for fine details and WAAM for larger sections.
8. Optimized Process Parameters: Focuses on optimizing parameters for both SLM and WAAM to ensure compatibility and maximize efficiency.
9. Advanced Repair Techniques: Innovates new repair techniques for SLM-manufactured parts using WAAM’s flexibility and efficiency.
10. Collaborative Development: Engages in strategic partnerships with SMEs specializing in SLM to enhance the hybrid system’s capabilities and foster knowledge exchange.
" - Stage of Development
- Concept stage
- Sustainable Development Goals
- Goal 7: Affordable and Clean Energy
- Goal 9: Industry, Innovation and Infrastructure
- IPR description
-
"Technical Specifications or Expertise Sought from Alloy Additive for New Partners include:
• Expertise in Selective Laser Melting (SLM): In-depth knowledge and experience in SLM technology, including process development and optimization.
• Process Parameter Development: Ability to develop and refine process parameters for both SLM and WAAM to ensure seamless integration and optimal performance.
• Material Science Expertise: Proficiency in working with a variety of materials, especially exotic alloys like titanium and nickel, to leverage the full potential of both SLM and WAAM.
• Advanced Repair Techniques: Experience in developing and implementing repair techniques for metal parts manufactured with additive manufacturing technologies.
• Simulation and Modeling: Competence in using simulation and modeling tools to predict and enhance the performance of the hybrid manufacturing process.
• Quality Assurance: Expertise in quality assurance and control methods to ensure the highest standards in the final manufactured and repaired parts.
• Collaborative R&D: Experience in collaborative research and development projects, preferably with other SMEs and industry partners.
• Market Application Knowledge: Understanding of the specific needs and challenges of target industries such as aerospace, oil and gas, automotive, and manufacturing, to tailor the hybrid process effectively."
Partner Sought
- Expected Role of a Partner
- "• Provide technical expertise and knowledge in Selective Laser Melting (SLM) to complement our Wire Arc Additive Manufacturing (WAAM) expertise. • Actively participate in research and development activities, focusing on integrating SLM and WAAM technologies for a hybrid manufacturing process. • Take responsibility for manufacturing the intricate and detailed parts using SLM technology. • Assist in the development and refinement of process parameters to ensure seamless integration and optimal performance of the hybrid process. • Contribute to the development and implementation of advanced repair techniques for parts initially manufactured using SLM. • Provide support in simulation and modeling to predict and enhance the performance of the hybrid manufacturing process. • Collaborate on innovative solutions and technology integration to advance the project. • Offer insights into the specific needs and challenges of target industries such as aerospace, oil and gas, automotive, and manufacturing to tailor the hybrid process effectively."
- Type and Size of Partner
- SME 50 - 249
- SME 11-49
- SME <=10
- Big company
- Type of partnership
- Research and development cooperation agreement
Call details
- Framework program
- Eureka
- Call title and identifier
-
Eurostars
- Coordinator required
-
No
- Deadline for EoI
- Deadline of the call
- Eureka
Dissemination
- Technology keywords
- 02007010 - Metals and Alloys
- Market keywords
- 08003001 - Machine tools, other metal working equipment (excl. numeric control)
- Targeted countries
- All countries