Summary
- Profile Type
- Research & Development Request
- POD Reference
- RDRTR20241223002
- Term of Validity
- 23 December 2024 - 23 December 2025
- Company's Country
- Turkey
- Type of partnership
- Research and development cooperation agreement
- Targeted Countries
- All countries
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General information
- Short Summary
- Turkish SME is seeking a partner to co-develop an innovative 'Electromechanical CAM' system for sheet metal forming, addressing the limitations of traditional mechanical cams. The goal of the project to create a more efficient, flexible, and accurate forming process through advanced control systems and optimized mechanical design.
- Full Description
-
Turkish SME is seeking a technology partner to collaborate on the development of an innovative electromechanical cam system for sheet metal forming. While the current prototype is promising, it faces challenges related to excessive heat generation within the system and accelerated wear of the linear bearings.
The aim of this project is to overcome these limitations and create a more robust, efficient, and precise sheet metal forming solution. The ideal partner will bring expertise in materials science, thermal management, tribology, and control systems engineering to address these specific challenges.
Key technical challenges the aim to address include:
Thermal management: Developing effective cooling strategies to dissipate heat generated by the electromechanical components and prevent premature system failure.
Material selection: Identifying suitable materials for the linear bearings and other critical components that can withstand high loads, temperatures, and wear.
Tribology: Optimizing the lubrication and surface treatments of the linear bearings to minimize friction and wear.
Control systems: Refining the control algorithms to ensure precise and efficient operation of the electromechanical system, minimizing thermal loads and wear.
The successful partner will contribute to the following aspects of the project:
Design and analysis: Conducting detailed finite element analysis (FEA) to optimize the thermal and mechanical performance of the system.
Prototyping: Developing and testing prototypes to validate design improvements and material selections.
Testing and validation: Conducting comprehensive testing to evaluate the performance and reliability of the final product.
By collaborating with a partner possessing complementary expertise, we aim to create a world-class electromechanical cam system that offers significant advantages over traditional mechanical cams, including:
Increased flexibility: Rapidly adapting to different product geometries and production volumes.
Improved accuracy: Achieving tighter tolerances and higher quality finished products.
Enhanced productivity: Reducing setup times and increasing overall equipment effectiveness.
Reduced maintenance: Extending the lifespan of components and minimizing downtime.
Turkish SME envisions a system that is not only technologically advanced but also commercially viable, capable of disrupting the sheet metal forming industry and establishing a new standard for precision and efficiency. - Advantages and Innovations
-
The innovative electromechanical cam system is designed to revolutionize the sheet metal forming industry. By leveraging advanced control systems and optimized mechanical design, Turkish SMe has developed a solution that offers several key advantages:
Unparalleled Efficiency: The system delivers exceptional productivity, capable of producing up to 240 parts per minute. This significant increase in output directly translates into reduced production time and increased throughput.
Superior Cost-Effectiveness: By minimizing material usage and simplifying the manufacturing process, the electromechanical cam system allows for lower production costs. Additionally, reduced setup times and increased machine uptime contribute to a lower total cost of ownership.
Enhanced Flexibility: The system's advanced control algorithms enable rapid reconfiguration for different product geometries, reducing setup times by up to 80% compared to traditional mechanical cam systems. This flexibility ensures that manufacturers can quickly adapt to changing market demands.
Improved Quality: The precise control offered by our electromechanical system results in consistently high-quality parts with tighter tolerances. This enhances product reliability and reduces the need for rework.
Reduced Labor Costs: By automating many of the manual tasks associated with sheet metal forming, the system can significantly reduce labor costs. Moreover, the system's user-friendly interface makes it easy to operate, minimizing the need for specialized training.
Through these innovations, the electromechanical cam system provides manufacturers with a compelling value proposition. By offering increased efficiency, reduced costs, improved quality, and greater flexibility, the solution empowers businesses to achieve a competitive advantage in the global marketplace. - Technical Specification or Expertise Sought
-
Turkish SME is seeking a highly qualified international partner to collaborate on the development of an innovative electromechanical cam system for sheet metal forming. The ideal partner should possess a strong track record in precision engineering, mechatronics, and control systems.
Key Technical Requirements:
Advanced Mechatronics: Expertise in integrating mechanical, electrical, and control systems for precise motion control.
Linear Motion Systems: Deep understanding of linear actuators, bearings, and guides, including their design, selection, and optimization.
Servo Motor Technology: Proficiency in servo motor control algorithms, tuning, and application in high-precision systems.
Materials Science: Knowledge of materials suitable for high-performance linear motion components, such as wear-resistant coatings and low-friction materials.
Thermal Management: Experience in designing thermal management solutions to dissipate heat generated by the system's components.
Control Systems Engineering: Expertise in developing and implementing advanced control algorithms for precise positioning, velocity control, and error compensation.
Finite Element Analysis (FEA): Ability to use FEA tools to simulate and optimize the mechanical and thermal performance of the system.
Desired Partner Qualifications:
Strong R&D Capabilities: A proven track record in innovative product development and technology transfer.
Experienced Engineering Team: A team of skilled engineers with expertise in mechatronics, mechanical engineering, and electrical engineering.
State-of-the-Art Facilities: Access to advanced manufacturing equipment and testing facilities.
Intellectual Property Protection: A robust IP protection strategy to safeguard the intellectual property of the collaboration.
International Collaboration Experience: A history of successful international collaborations and partnerships. - Stage of Development
- Under development
- Sustainable Development Goals
- Goal 9: Industry, Innovation and Infrastructure
- IPR status
- IPR applied but not yet granted
Partner Sought
- Expected Role of a Partner
-
Prompt: A company that can conduct R&D on servo motor-driven linear slides and bearings is required. The engineering company should be proficient in mechatronics, linear motion mechanisms, and materials science.
Required Expertise and Capabilities
Turkish SME is seeking a highly skilled engineering firm with a proven track record in the design, development, and optimization of electromechanical systems. The ideal candidate will possess a deep understanding of the following areas:
Mechatronics: A comprehensive grasp of the integration of mechanical engineering, electronics, and computer science, with a focus on precision motion control systems.
Linear Motion Systems: Extensive experience in designing and analyzing linear actuators, bearings, and guides, including the selection of appropriate materials and manufacturing processes. Servo Motor Technology: In-depth knowledge of servo motor principles, control algorithms, and their application in precision motion systems.
Materials Science: Expertise in selecting materials with optimal properties for linear motion components, considering factors such as wear resistance, stiffness, and thermal expansion.
Finite Element Analysis (FEA): Proficiency in using FEA software to simulate and optimize the performance of linear motion systems.
Control Systems Engineering: Ability to develop and implement advanced control algorithms for precise positioning and velocity control.
Manufacturing Processes: Understanding of various manufacturing techniques, including machining, grinding, and surface treatments, for producing high-precision components.
Specific Project Requirements The engineering firm should be capable of: Conducting in-depth analysis of existing linear motion systems to identify areas for improvement. Designing and prototyping novel linear motion mechanisms optimized for specific applications. Developing advanced control algorithms to achieve high-precision motion control. Conducting rigorous testing and validation of prototypes. Providing detailed engineering documentation and analysis reports. Desired Outcomes The successful candidate will deliver the following outcomes: Optimized linear motion systems: Improved performance in terms of speed, accuracy, repeatability, and load capacity. Reduced maintenance costs: Enhanced durability and reliability of components. Increased efficiency: Minimized energy consumption and reduced downtime. Customized solutions: Tailored designs to meet specific customer requirements. By partnering with an engineering firm possessing these qualifications, we aim to develop a state-of-the-art linear motion system that will set new industry standards for performance and reliability. Additional Keywords for Search: Precision engineering Motion control Electromechanical design Linear actuator design Bearing design Materials engineering Finite element analysis Control systems Prototyping Testing and validation - Type and Size of Partner
- University
- R&D Institution
- Big company
- SME <=10
- SME 11-49
- SME 50 - 249
- Type of partnership
- Research and development cooperation agreement
Call details
- Framework program
- Eureka
- Call title and identifier
-
Eurostars 2025 March
- Coordinator required
-
No
- Deadline for EoI
- Deadline of the call
- Eureka
Dissemination
- Technology keywords
- 02002011 - Machining, fine (grinding, lapping)
- Market keywords
- 08003007 - Other industrial equipment and machinery
- Targeted countries
- All countries